Richmond, VA (Sept. 25, 2024) - Weidmuller USA, a leading provider of smart industrial connectivity and automation products and solutions headquartered in Richmond, Va., has introduced BOLTcontrol – an innovative monitoring system that detects broken bolts or studs in the blade root that connects to the hub and alerts operators immediately.
With BOLTcontrol, broken bolts are held securely in place with detection plates, which prevents consequential damage that would result if the pieces fell into the hub and ricocheted as it rotated. By continuously monitoring the rotor blade bolts, BOLTcontrol minimizes downtime, reduces repair costs and ensures the safe uninterrupted operation of the turbine.
“The bolted connections between the hub and rotor blade are constantly subjected to dynamic loads in a wind turbine,” said Pete Tecos, Director of New Energy Solutions at Weidmuller USA. “Stud and bolt failures have become more common, and BOLTcontrol not only alerts operators to blade root fastener failures, but also prevents the fractured components from falling into the hub, thereby avoiding costly damages to pitch systems and other critical components.”
Prevention of damage: Holds broken bolts securely in place to avoid damage to the hub and components
Ensures continued operation: Improves safety at the turbine site and a reduction of climbs needed for repairs
Safe and economical: Reduces downtimes and controls O&M costs by continuously monitoring the blade bolts
Quick and easy to retrofit: Adaptable and can be customized to different turbine types
“Using real-time data at the site, decision-making can significantly improve with BOLTcontrol,” Tecos added. “This helps operators prioritize inspections based on conditions of the blade root connection and be one step ahead with maintenance or service needs.”
About Weidmuller USA:
For nearly five decades, Weidmuller USA, based in Richmond, Virginia, has been a beacon of innovation in smart industrial connectivity and automation. As part of the globally renowned Weidmüller Group, the company leverages a rich legacy and expertise that spans across production sites, sales offices, and representatives in over 80 countries. Weidmuller USA’s commitment to industrial transformation and developing future-ready products tailored to customers is unwavering. Recognized for three consecutive years as a Top Workplace (2022-2024) by the Richmond Times-Dispatch as well as being named a 2024 Top Workplace USA by USA Today, Weidmuller USA’s mission is to power the pioneers of industry with cutting-edge and sustainable technology. Discover the next frontier of innovation at www.weidmuller.com.
Click the link below to learn more about BOLTcontrol from Weidmuller USA.