Insulating materials of terminal blocks

Temperature variations, high voltages, high currents and environmental conditions - Requirements for high-quality insulating materials of terminal blocks.

Insulating materials of terminal blocks

Insulating materials for terminal blocks - what matters and why quality is crucial

Terminal blocks are used to connect two electrical wires within a switchgear. Various types of thermoplastics, duroplastics or even technical ceramics are used to insulate the potentials between the components. The requirements for the properties of the insulating material depend on the industry, the environmental conditions and the application.

The quality and choice of the right insulation material for terminal blocks can therefore have a major impact on the performance, reliability and safety of the entire switchgear. We attach the highest priority to the quality of our raw materials and have experienced specialists working for you in the selection and incoming goods process. Every single raw material is subject to strict quality controls to ensure that it meets the highest global standards. With this approach, we can guarantee that you will always receive high-quality products that you can rely on.

Thermoplastics

Insulating materials made of thermoplastics such as polyamide (PA) or polycarbonate (PC) are easy to process. Terminal blocks consisting of an insulating material such as polyamide or polycarbonate are used in almost every industry. They have high strength and rigidity, excellent impact strength and good abrasion and wear resistance.

Polyamide (PA66)

Polyamide (PA66) is a modified thermoplastic which has properties tailored to meet the requirements of our line connectors. Advantages over PA are the improved fire protection and the higher continuous operating temperature. PA 66 meets the strict requirements for use in railway vehicles acc. to NF F 16-101.

Polyamide (PA66)
Properties of Polyamide (PA66)
  • Higher continuous operating temperature
  • Improved fire resistance
  • Contains no halogen or phosphorous
  • Low smoke and fumes
  • Permitted for use in railway applications acc. to NF F 16-101

Polyamide (PAGF)

Glass-fiber reinforced polyamide (PAGF) offers outstanding dimensional stability and very good mechanical properties. This makes a difference when used as an end bracket. As compared to non-reinforced PA, this material has a flammability rating of HB according to UL 94.

Polyamide (PAGF)
Properties of Polyamide (PAGF)
  • Excellent dimensional stability
  • Very good mechanical characteristics
  • Halogen-free flame retardant material

Polycarbonate (PC)

Polycarbonate (PC) offers excellent dimensional stability and extremely good mechanical properties. Compared to polyamides, polycarbonate has a higher specific resistance. These properties are particularly suitable for large terminal blocks or terminal blocks with closely spaced potentials.

Polycarbonate (PC)
Properties of Polycarbonate (PC)
  • High dimensional stability
  • High continuous operating temperature
  • High electrical insulation properties
  • Halogen-free flame retardant material

Properties of our thermoplastics

   Polyamide (PA66)Polyamide (PAGF)Polycarbonate (PC)
Spec. Contact resistance according to IEC 60093Ω x cm10^1210^1210^16
Dielectric strength acc. to IEC 60243-1kV/mm2530>30
Tracking resistance (A) acc. to IEC 60112CTI600500>175
Upper max. permissible temperature limit°C130100115 / 125
Lower max. permissible temperature limit (static)°C-60-50-50
Flammability acc. to UL 94 V-0HBV-2 / V-0

Technical ceramics and duroplasts

Insulating materials made of duroplasts such as gemin (KrG) and epoxy resin (EP), as well as ceramics, exhibit increased dimensional stability. They are used in products for special industries with harsh environmental conditions and increased safety requirements. These include, for example, an increased continuous operating temperature, inherent flame protection, high fire resistance, as well as high chemical stability.

Technical ceramics

Ceramic is an excellent material for electronics because it meets all requirements. Ceramic is heat resistant, water repellent, spark resistant and certified against leakage current. Thanks to its high mechanical strength, low loss factor and high heat resistance, the material has a high chemical stability and is favored because of its minimal wear.

Technical ceramics
Properties technical ceramics
  • Top continuous operating temperature
  • High fire resistance
  • Liquid-repellent
  • High tracking resistance
  • Inherent flame protection

Germin KrG

KrG is a flame-retardant duroplast with high dimensional stability and extremely good tracking resistance. Compared with thermoplastics, KrG absorbs only a very small amount of water from the air. This property makes it suitable for using the terminal blocks in offshore installations or shipbuilding.

Germin KrG
Properties of Gemin KrG
  • High constant operating temperature
  • High fire resistance
  • High tracking resistance
  • Inherent flame protection
  • Halogen-free flame retardant material

Epoxy resin (EP)

Epoxy resin has extremely good tracking resistance and is also heat resistant. The special feature of the epoxy resin is its resistance to nuclear radiation. This property makes the terminal blocks suitable for use in nuclear power plants.

Epoxy resin (EP)
Properties of epoxy resin (EP)
  • Very high constant operating temperature
  • Resistant against high-energy radiation
  • Very high constant operating temperature
  • Contains no halogen or phosphorous

Properties of technical ceramics and duroplasts

   Technical ceramicsGermin KrG Epoxy resin (EP)
Spec. Contact resistance according to IEC 60093Ω x cm-10^1110^14
Dielectric strength acc. to IEC 60243-1kV/mm>1010160
Tracking resistance (A) acc. to IEC 60112CTI>600>600>600
Upper max. permissible temperature limit°C250130160
Lower max. permissible temperature limit (static)°C-60-60-60
Flammability acc. to UL 94 V-0
(5 V-B)
V-0
(5 V-A)
V-0

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